In this study, a mould which casts with aluminium alloy in high pressure die
casting machine is designed.
Firstly, a general information about the aluminum moulding is given. Then, this
mould is designed via reference of a bracket part. Factors that affect design are
examined in details. Information to make the designing period quick and simple is
given and is validated.
Design of runner system which is the most important factor to make effective and
quality parts from the moulds that cast in high pressure die casting machines is
examined in details. MAGMA SOFT tool is used to analysis and verify the design.
Also cooling system is examined in order to correct some faults areas found after
analysis and some suggestions are advised.
Lately, all part of mould design is modeled in 3D model via CATIA V5R9
programme to easy design and manufacture of mould and to prevent design faults.
As a result, how to make the whole design for a system is determined and
following the same steps a mould to cast a bracket is designed.
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